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Process plants are dynamic in nature. Continuously changing feedstock, operating conditions, products and environmental factors impact the daily operation of a process plant. It’s no longer good enough to monitor the plant occasionally on a static basis. With intense industrial competition, companies must track and monitor key performance indicators (KPI’s) continuously including profitability, costs, as well as energy & environmental factors. Ingenious Inc offers advanced solutions and domain expertise in the chemical, oil & gas and energy industries.

Ingenious’ ProRPM solution is a model based real-time performance monitoring (RPM) solution. ProRPM features easy data integration, next generation dashboards, web services, and a rigorous calculation engine used to calculate KPI’s, green house gas (GHG) emissions and other custom calculations, and seamless connectivity with leading modeling and process simulation engines.

• Large assets at work with plant personnel focusing on maintaining throughput and keeping units online.
• Plants need to reduce costs & energy consumption.
• Increasing demand for graphical solutions & Analytics that provide actionable items as opposed to reams of raw data.
• Resource limited industry, with need to manage safety and quality issues.
• Green House Gas (GHG) emissions monitoring & reporting per Environmental Protection Agency (EPA) requirements.

• Plant data collection through various data sources
• Development of rigorous simulation model to determine optimum operation
• Custom “knowledge” templates to predict and forecast current and future problems/improvements in the plant
• Display dashboards and Analytics with KPI’s (Key Performance Indicators)
• Engineers continuously monitor plant making recommendations for improvements

• Continuously monitor KPI’s and performance
• Perform “what-if” analysis and debottlenecking to improve product yields and quality
• Equipment condition monitoring
• Improve resource utilization
• Accurate Material Balance and loss analysis
• Profit & Operations Analytics through dashboards

ProRPM is designed to easily integrate with leading third party applications such as OSISoft’s PI data historian, Leading simulation software, Microsoft SQL server and Microsoft SharePoint.

• ProRPM software license
• Run time license of simulation engine
• Calculation engine/RPM bridge
• Optional Adapters for
  • OSISoft’s PI
  • Microsoft SQL server
  • Web services
  • OPC HDA and DA