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Technical Expertise

Our engineers at Ingenious Inc have executed a variety of projects involving Oil & Gas, Refining and Chemical projects.

We have undertaken numerous projects involving the following expertise:

  • FEED (Front end engineering design)
  • Detailed Engineering
  • Facilities Engineering
  • Refinery Planning
  • Process Optimization
  • Application Implementation
  • Process Simulation using Chemcad, Aspen Plus, ProII or Hysys
  • Feasibility Studies.
  • Dynamic Simulation
  • Piping and instrumentation studies.
  • Flare Relief systems.
  • Technical & Economic Feasibility Analyses
  • Utility Analyses and Studies
  • Heat & Material Balances
  • Block Flow & Process Flow Diagrams
  • Hydraulics
  • HAZOPS and PHAs
  • Equipment Specifications and design
  • Start-Up Assistance
  • Operator Training

Project Expertise

Area of Expertise

Software Used

Process simulation, engineering design, & basic engineering ChemCad, Aspen Plus, PRO II and Hysys
Heat exchanger rating and design CC-Therm
Online plant monitoring and advanced control applications CHEMCAD, Pro-Online, Scada systems
P&IDs & Detailed engineering AutoCAD & Cadsim plus
Production planning and refinery configurations ProPlan planning software
Production scheduling and inventory management ProSched scheduling system
Dynamic simulation, Operator training systems and dynamic troubleshooting of columns and flare relief systems ShadowPlant, Cadsim PLUS, Hysys, Indiss, AUDYSIM,  ChemCad dynamics, & ProDyn
Batch distillation column design CC-Batch
Batch reactor design and simulation CC-ReACS
Pulp & paper and waste water recovery simulation and studies Cadsim plus

Project Portfolio (partial)

  • Feasibility study and process design of Paraxylene facility
  • Feasibility study and process design of BTX facility
  • Dynamic simulation of flare relief system
  • Dynamic simulation of ammonia plant
  • Feasibility study and process design of PTA facility
  • Dynamic simulation and testing of hydrogen plant
  • Integration of dynamic simulation model for process control with e-learning system
  • Dynamic simulation of multiple train compressor system
  • Feasibility and production planning study for national oil refinery
  • Feasibility and refinery configuration study & training
  • Refinery configuration study for grassroots refinery
  • Training and refinery crude options study
  • Basic engineering study for product alternatives for DMT facility (Dimethyl terephthalate)
  • Optimization of Wash Water Requirement in an Ethylene Oxide Purification System
  • Design of Absorption Refrigeration Plant
  • Process Design for separation of Ethanol and Water from Ethyl Acetate
  • Minimizing waste stream in a Distillery
  • Process Design for Separation of Cinnamyl Alcohol and 3-Phenyl 1-Propanol
  • Process design and simulation of by-product stream for ethylene recovery system. Removal of argon and separation of ethylene with hydrocarbons. At least 90 % recovery of ethylene. Exit gas available at 2100 mmwg.
  • Basic engineering & feasibility study for ethylene recovery options
  • Dynamic simulation project for FCC Plant: Main Fractionator and related strippers
  • Dynamic simulation project for Naphtha splitter tower, Gasoline Treater section
  • Dynamic simulation project for Ethylene Glycol system in a Gas plant
  • Dynamic simulation project for Reverse Osmosis Unit in a Gas Plant
  • Dynamic simulation project for Pulper in a Pulp/paper Mill
  • Dynamic simulation project for Crude Units, Crude Storage and pumping facility
  • Dynamic simulation project for Deethanizer, Ethylene Stripper and Debutanizer
  • Dynamic simulation project for Feed Pre-heat and the Steam Regeneration Section of FCC
  • Dynamic simulation project for HF Alkylation Unit, with Mitigation system
  • Dynamic simulation project for MTBE Plant
  • Dynamic simulation project for Sulfur Recovery Unit- Claus Process
  • Dynamic simulation project for Acetaldehyde removal unit of the Acetic acid plant
  • Dynamic simulation project for Main air blower and compressor sections of FCC
  • Dynamic simulation project for oil & gas platform
  • Dynamic simulation project for Naphtha Hydrotreater Unit & GOHT model
  • Dynamic simulation project for Delayed Coker Unit (Foster Wheeler)
  • Dynamic simulation project for 2-stage Hydrocracker Unit
  • Dynamic simulation project for Propylene Refrigeration Unit

Market Served

Fine chemicals, specialty chemicals, and complex organic intermediates serving various industries, such as Pharmaceutical, Ethylene and Derivatives, Aromatics and Derivatives, Engineering Plastics

Over the years Ingenious has delivered numerous projects involving conceptual design, detailed engineering and simulation services for various chemical and refining companies. Our projects have ranged from process studies to expansions, revamps, Debottlenecking projects for grassroots plants and integrated facilities, project development, Planning and optimization scenarios, Feasibility studies, process design and other services for ethylene complexes.
Our expertise in total integration of knowledge has generated cost savings and enhanced working of facilities.

Quality

Ingenious tries to achieve the best quality through our expertise wherein the quality, schedule, and budget are balanced to meet each client's needs and expectation.
The primary requisite from all our engineers is to be Error-Free in our work and quality control begins with the dedication and excellence of our management and is further enhanced through ongoing training and monitoring. Ingenious has an established internal quality control process and our policies, procedures and protocols are applied to everyone in our organization regardless of project scope. This ensures the highest quality to be delivered every time through the highest level of commitment and scrutiny.
 
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